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Epoxy is a term that represents a class of materials and the act of using those materials. Our guide to epoxy and industrial flooring includes information epoxy “systems” which are based on a combination of resins and hardeners. When mixed together, the resin and hardener chemically react to form a rigid plastic material. The final material is strong, durable, resistant, and bonds extremely well to most base layers. Epoxy floors are so strong that they are ideal for heavy traffic areas such as industrial locations, hospitals, universities or sports facilities. New construction, epoxy floor repairs, or specialized designs, Performance Industrial will customize our seamless, industrial flooring systems to meet your specific needs. We work within your schedule with focused attention to detail. Each of our flooring experts has more than 20 years experience and provides exceptional workmanship. Our epoxy flooring systems are easy to clean and maintain and can be installed over existing coatings or used to resurface old or worn concrete. Our seamless flooring systems are available in a variety of colors and designs with a choice of finishes such as matte, satin, high-gloss, and slip-resistance. If you’ve ever considered an easy-to-maintain, industrial-grade flooring option, we bet there’s an epoxy solution for you! Epoxy is a unique solution because it’s not only incredibly practical, but the materials used in it make it flexible for almost endless applications. From creating beautiful entrances for hotel lobbies to fire-proof warehouse flooring, there’s an epoxy system for you.
At Performance Industrial, we offer over 30 different epoxy and industrial flooring systems. Here are a few of our most popular:
Self-leveling epoxy is applied over new, old, cracked, or damaged concrete floors to create a smooth, seamless, durable, and low maintenance flooring surface. The self-leveling system is also available in a variety of colors. Colors are used to make decorative designs, denote traffic patterns, or highlight work zones in industrial settings. This system is used when you need aesthetic appeal and/or abrasion, chemical, heat or slip resistance.
Ultra-tough, this is the strongest epoxy floor system available. This high-build, seamless system is made with 100% solids epoxy and graded sand or quartz sand and then troweled into place. Mortar systems are highly impact and chemical-resistant. This system is also effective in repairing old floors because of its high-build process.
Quartz epoxy flooring systems combine high-performance epoxy polymer resin with colored quartz grains. The result is a multi-functional floor that’s decorative, sanitary, slip-resistant, and exceptionally durable.
Electro-static charge (ESD) can be extremely dangerous in many work environments. Anti-static epoxy flooring helps to reduce static hazards. This flooring system typically contains a conductive material that accumulates static electricity to drain, ground, or dissipate any potential discharge. It’s highly recommended in environments that contain flammable materials.
Epoxy Flake Floors Flake floor systems are made when colored chips or flakes are placed within the epoxy to create vibrant, multi-hued, seamless, resilient surfaces. The chips are not only aesthetically pleasing, but their slightly rough surface reduces slips and falls. The flakes are available in an endless variety of colors, styles, textures, and sizes and can be mixed into the combination of your choice.
When facility managers or others in similar positions come to us around repairing their concrete floors, they’re most often concerned with aesthetics. But, there are actually 5 important reasons to renew and resurface the floors in your commercial or industrial facility.
Employees are far more likely to suffer trips, slips, and falls if your floor is cracked, pitted, or uneven. Concrete floor repair and epoxy polyurethane floor coatings are an essential step to help keep this from happening. Concrete repair floor coatings with a textured, skid, and moisture resistant epoxy will further enhance your floor’s safety and make it safe for your customers and employees. These safety considerations extend to your parking garage as well:
Cracked floors and trenches may be allowing hazardous chemicals to seep into the ground below. Not only is this environmentally unsound, but it likely violates EPA regulations. A well-kept floor with secondary containment can help prevent this. Epoxy Coatings for Secondary Containment
In New York State, containment areas are monitored by the New York State Department of Environmental Conservation (NYSDEC), and Performance Industrial has a NACE certified coatings inspector with over 20 years of experience.
Cracking and pitting are signs of aging concrete. Once they start, they expedite the deterioration of your floor. Keeping the cracks at bay with regular maintains helps ensure your money is well spent.
In many warehouses, quality control depends on strict cleanliness standards. Concrete dust can make meeting these standards nearly impossible. Floor repair and regular coating updates can prevent dust, optimize production, and make cleanup easier in any facility.
Yes, how it looks is still important. Stained, cracked concrete shows lack of attention and professionalism – especially if in an area your customers can see. But, what you may not have considered, is that the way your facility looks influences how your employees feel as well. Maintain a place someone is proud to work for and everyone will be amazed at the difference it makes! No Boring Flooring! If aesthetic appearance is an integral component of your business, epoxy flooring can offer a range of colorful, dramatic and beautiful solutions. Our high gloss surfaces can add sophistication and decorative flair to showroom floors, retail spaces, atria and other locations where appearances are everything. In addition to beauty, they are durable, long lasting and easy to clean and maintain. Our professional team of industrial flooring experts will come to your facility to perform a complete hazard assessment of your existing flooring, and offer the right solution for your business or facility’s needs. New flooring will result in better performance, reduce or eliminate the risk of exposure to environmental contaminants, and dramatically improve the appearance of your facility. With more than 20 years of experience under our belts, we can offer the kind of professional advice and expert repairs and installations you need to get your facility up to standards and looking great!
Epoxy floors and coatings are ideal when you need practical durability and long-term solutions. The seamless systems make them easier to clean, sanitize, and reduce necessary maintenance and upkeep. There are dozens of possible materials and an infinite number of combinations of epoxy systems, however, finding the right solution can feel overwhelming. Your contractor should be there to help…if they’re asking the right questions. Whomever you hire, we wanted to share the list of questions we ask to get to the solution you need. Feel free to use these questions as a guide to start a meaningful partnership with your commercial or industrial contractor. Have you heard these questions from your epoxy contractor? Does your floor need to withstand:
Will your floor need to be:
Are you looking to:
Will you be using the floor in a space for:
Does your vendor know about:
Do you know:
Every space is different and unique touches can make or break your epoxy floor installation. Before starting any flooring work in your commercial, industrial, or institutional facility, consult these questions to help ensure that you get what you need from your epoxy contractor.
Installing epoxy floors can seem like a simple project. Prepare the surface, prime your substrate (base), create your epoxy mixture, pour. However, when you’re dealing with expansive spaces and varying environments, a number of costly mistakes can occur because of improper assessment and preparation.
The truth is: epoxy floors are a science. Like any science project, you have to look at all of the variables – the temperature, humidity, ingredients, time, materials, tools, and more. If one piece is off balance, the final product can suffer. Thankfully, experience in the field has helped us prepare for almost any scenario. When customers ask us to assess their current epoxy floors, here are some of the errors we’re on the lookout for: Bubbling Bubbling occurs when air is trapped beneath the surface of the epoxy layer. Two things happen here scientifically and both have to do with temperature: 1) If the coating is exposed to direct sunlight and warms, the air underneath will expand and try to escape, pushing the layer upward and causing a bubble; 2) If the coating is applied in a cool or cold room and the temperature changes later on, trapped air will rise and cause a bubble. Blistering Blistering happens when liquids pass through the “membrane” created by the epoxy coating, like osmosis. Liquid builds up on the underside of the coating and tries to evaporate, or push up. The moisture-resistant epoxy prevents it from escaping and causes a blister. Bad Bonding The successful building of your epoxy floors is dependent on the bond it makes with the substrate below it. Odds are, improper floor preparation is the culprit if you see cracking, peeling, separation, discoloration, or overall lackluster results.
The skills needed to apply epoxy can set one contractor apart from another. However, the success of your long-term investment truly relies on the process – what happens before installation to guarantee it will work? Assess the Environment:
Even the most carefully poured flooring can have unacceptable rates of moisture emission from epoxy floor coatings, which can undermine the integrity of existing floor coatings or make it impossible to install new epoxy flooring that will withstand the moisture levels. Here are some questions that we get about preventing and addressing epoxy floor moisture vapor emissions in commercial and industrial applications: “What are the steps I should take before moving ahead with installation of an epoxy coating?”
The most important and prudent measure to take before installing a floor coating system is to take a measurement of the moisture vapor emission rate (MVER).
“How do I measure the amount of moisture vapor emission from epoxy floor coatings coming from my concrete flooring?”
The two main tests to determine the MVER are the calcium chloride test and the relative humidity test.
1. The first method involves the placement of pre-weighed calcium chloride containers sealed with plastic coverings at 1,000 square-foot intervals. The calcium chloride crystals in the container are weighed again after 72 hours to determine the amount of moisture that has been absorbed.
2. The second method requires drilling holes in the substrate and inserting probes to measure the levels of moisture below the surface of the flooring. This second method is perhaps the better of the two and provides a more accurate assessment of the true level of moisture at a deeper level.
“My concrete flooring was installed years ago. Why would I have vapor emission problems now?”
Moisture issues can occur with both old and newly installed concrete. If concrete formulations had too much water, or if the concrete wasn’t properly cured, it doesn’t matter that the flooring has been in place for a long time.
Another factor that can contribute to higher levels of moisture vapor emission is the water table in the region. Certain areas of the country with higher water tables may result in higher moisture emission levels coming from your flooring
“What are the effects of high moisture vapor transmission on my epoxy coating?”
Concrete flooring that has been sealed using epoxy coating without first being tested for moisture vapor emission levels may require mitigation and repair down the road. The moisture will eventually undermine the surface treatment, resulting in cracking, chipping and – ultimately a total breakdown of the entire coating.
“What is the next step after I have determined the level of moisture vapor emission in my flooring?”
There are many products and processes available that will mitigate the moisture level issues in your concrete flooring prior to the installation of your epoxy coating. Working with a team of professional flooring installation specialists will ensure that your flooring is properly treated and the right coating technique is applied that will protect your investment.
The techniques used by the experts at Performance Industrial include captive metal shot-blasting, vacuum diamond grinding, sanding, scarification and hand-diamond grinding. Based on the unique situation and requirements of your flooring needs, the team will work together to determine which remediation solutions will be the most effective and what coatings will offer the longest life for your concrete floor.
For more information on the performance industrial guide to eat epoxy and industrial flooring, contact us directly at (518) 793-9274, or learn more about our commercial and industrial services. Performance industrial is a leader in industrial cleaning,HVAC cleaning, painting, sandblasting and Rapid Image Improvement.
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